FABRICATION

Mack Hils Metal Fabrication, a leader in metal fabrication and precision machining, says “YES WE CAN” to a way of doing business. Using our ISO 9001:2015 Quality Policy, of continually striving to exceed our customers’ expectations through continual improvement in Product Quality, Delivery and Customer Service, makes it all possible. See ‘Our Company’ and ‘Our History’ tabs for a review of Mack Hils Metal Fabrication’s diversified manufacturing capabilities.

Following your product through the plant with our manufacturing software, we can keep you posted with real time manufacturing updates, expedite your order and deliver a quality product. We also use state of the art machinery, as seen in the surrounding pictures, to make your demands a reality.

Below is a list of our Production Equipment:

Laser Cutting & Turret Punch Press

Murata Weidemann Model “Motorum-2048”

  • 20-Ton Capacity
  • 30-Station Turret; (2) Auto Index Positions
  • 48” X 100” Sheet Size

Amada Model LC2415-A4NT Laser Cutting Machine

  • 2000 Watt
  • Max Travel: x = 99”, y = 60”, z = 11.75”

Amada Model LCG 3015 AJ Fiber Laser Cutting Machine

  • 2000 Watt
  • Max Travel: x = 120”, y = 60”, z = 3.9”

 

Presses

Verson Model 150-B248x30 Press

  • 150-Ton
  • Straight-Side; Double Crank; Slab Frame Design
  • 6” Stroke; 45-90 SPM
  • Equipped w/ Wintriss Smart-Pac Controls

Niagara Model AA110GRD Open Back Inclinable Press

  • 110-Ton
  • 27” X 42” Bed

Federal Press 22-Ton Press

  • 22-Ton
  • 12” X 20” Bed; 2.5” Stroke

Press Brakes & Forming Equipment

Amada Model HDS-1303 NT

  • 130-Tons
  • 10’ Bed; 7.9” Stroke; 17” Throat

Cincinnati Model 135CBIIx10 Press Brake

  • 135-Ton
  • 12’ Bed; 14” Stroke
  • 4-Axis CNC Control

Cincinnati Model Series 9 Press Brake

  • 225/150-Ton
  • 12’ X 24” Permanently Flanged Bed; T-Slotted & Ram
  • Equipped w/ Dual Palm Button Controls & Dedicated Foundation

Cincinnati Model 90CBX8 Press Brake

  • 90-Ton
  • 10’ Overall Height; 8’ 6” Between Housings
  • Equipped with Hurco Autobend 7 CNC Back Gauge

Pacific Model J90-10 Press Brake

  • 90-Ton
  • 10’ Capacity
  • Equipped with Hurco Autobend 7 CNC Back Gauge

Baileigh Model M-250 Tube & Pipe Bender

  • 1 ½” Max Dia.
  • Hydraulic Rotary-Type w/ Programable Controls

Cutting, Sawing, & Shearing Equipment

Amada Model M-3060 Mechanical Power Shear

  • ¼” X 120” Nominal Capacity
  • 10’ Right-Hand Squaring Arm
  • Programmable Back Gage

Marathon Cold Sawing Machine Model MC-250 MC 315N

  • 10” Blade with Swivel Vise

Solo Model MC-370AC Cold Saw

  • Mitering Head

Roll-In Vertical Band Saw w/ Rolling Metal Frame

Grizzly Model 19” Vertical Band Saw w/ Gauging System

Delta Rockwell Model 34-395 Table Saw

  • Tilting Arbor Style
  • 14” Capacity

Rockwell Model “Unisaw 10” Table Saw

  • Tilting Arbor Style
  • 14” Capacity
  • Equipped w/ Power Feed

DeWalt Model 14” Radial Saw w/ Conveyors

 

CNC Machining

Hass Model VF5SS Vertical Machining Center

  • 12,000 RPM
  • 24-Station Automatic Tool Changer
  • Programmable Coolant Nozzle

Haas Model VF4SS Vertical Machining Center

  • 12,000 RPM
  • 20-Station Automatic Tool Changer
  • Programmable Coolant Nozzle

Haas Model VF-OE Vertical Machining Center

  • 5,500 RPM
  • 20-Station Automatic Tool Changer
  • Programmable Coolant Nozzle

Haas Model SL-20TB CNC Lathe

  • 4,500 RPM
  • Equipped w/ Servo 300 Bar Feed, Tailstock, 3-Jaw & Collet Chuck

Haas Model SL-20T CNC Lathe

  • 4,500 RPM
  • Equipped w/ Tailstock, 3-Jaw Chuck, Chip/Parts Catcher

Sodick Model A-300W CNC 5-Axis Wire EDM

  • 14” X 9” Capacity; Equipped w/ Mark 21 CNC Control

 

Manual Mills & Lathes

Chevalier Model FM3VS Milling Machine

  • Vertical Turret Style
  • 4,500 RPM
  • 9” X 48” Capacity
  • Equipped w/ Power Feed, 2X Digital Readout

Chevalier Model FM3VS Milling Machine

  • Vertical Turret Style
  • 4,500 RPM
  • 9” X 48” Capacity
  • Equipped w/ Power Feed, 2X Digital Readout

Supermax Model YCI-T8203371 Milling Machine

  • Vertical Turret Style
  • 4,200 RPM
  • 9” X 48” Capacity
  • Equipped w/ Power Feed, 2X Digital Readout

Jet Model JTM-1 Milling Machine

  • Vertical Turret-Style
  • 5,400 RPM
  • 9” X 42” Capacity
  • Equipped w/ Power Feed, 2X Digital Readout

Bridgeport Model “Series 1” Milling Machine

  • Vertical Turret Style
  • 3,200 RPM
  • 9” X 48” Capacity
  • Equipped w/ Power Feed, 3X Digital Readout

Bridgeport Model “Series 1” Milling Machine

  • Vertical Turret-Style
  • 3,200 RPM
  • 9” X 48” Capacity
  • Equipped w/ Power Feed, 3-Axis Accurite Mill-Vision Digital Readout

LeBlond Makiino Model “Regal” Engine Lathe

  • 1,600 RPM
  • 19” X 54” Capacity
  • Equipped w/ Servo-Shift Head Stock & 2-Axis Digital Readout

 

Welding

(6) TIG Weld Stations

(8) MIG Weld Stations w/ wire feed

Magnatech Orbital Welder Model 514 C

  • 1 ½” Max Diameter.

Spot Weld, Inc. Rocker Arm-Style Spot Welder

  • 75KVA
  • 30” Throat
  • Equipped w/ Interlock Weld Controller

Spot Weld, Inc. Projection Spot Welder

  • 200 KVA
  • 3” Throat Depth

Spot Weld, Inc. Projection Spot Welder

  • 130 KVA
  • 24” Throat Depth
  • Equipped with Intertron Industries Weld Controller

Spot Weld, Inc. Dual Ram Projection Spot Welder

  • 150 KVA
  • 24” Throat Depth
  • Equipped w/Intertron Industries Weld Controller

Surface Finishing

TrinCo Model 48x36BP Glove Box Sand Blast Cabinet w/Dust Collector

  • 48” X 36” Capacity

Chevalier Model FSG-2A-618 Horizontal Spindle Surface Grinder

  • 6” X 18” Capacity
  • 2-Axis Hydraulic Motioning

Chevalier Model FSG-618 Horizontal Spindle Grinder

  • 6 X 18” Capacity
  • Hand-Feed

Delta Model “Sander” Combination Belt/Disc Sander

 

Paint & Powder Coating

(3) Wagner Sprint Prima Manual Powder Coat Machine

Spray Systems Manual Powder Coating Spray Booth

  • 12’ (W) X 20’ (L) Interior Dimensions
  • Double Entry Design
  • Equipped w/ Dual Recovery Collector

Automatic Powder Coating System

  • Equipped w/ 3-Stage Wash System & Powder Reclamation System
  • Max Part Dim. 18” X 60” X 74”
  • Line Travel Speed = 9 ft/min

Binks Rear Draft-Type Wet Paint Spray Booth

  • 12’ (W) X 20’ (L) Interior Dimensions

Col-Met Gas-Fired Paint Cure Oven

  • 12’ (W) X 20’ (L) Interior Dimensions
  • Double Entry Design
  • Equipped w/ Recirc. Fan & Digital Temp. Controls

GW Electric-Fired Dry Off Oven

  • 8’ (D) X 10’ (W)
  • Double Door Design

Misc. Production Equipment

Ingersoll-Rand Model UP6-50PEI125 Air Compressor

  • Rotary Screw Type; 50 HP Drive Motor

Atlas Model 1080 Pedestal Drill Press

Leland-Gifford 4 Spindle Gang-Type Drill

Chicago Model L36 Hand Box & Pan Brake

Chicago Model 1018 Hand Apron Brake

PemSerter Model “Series 4” Hardware Insertion Press

Cress Heat Treat Oven

  • 2250 °F Max Sustained Temp.

Quality Control

Faro Model P.08 Precision Measuring Arm CMM

  • Equipped w/ Mobile Pedestal Stand, Computer, & Accessories

Micro Vu Model S-14 Horizontal Beam-Type Optical Comparator

  • Q16 Digital Readout System

(2) Granite Surface Plate

  • 48” X 72” X 14”

(2) DeFelsko PosiTector 6000 Coating Thickness Gage

  • Equipped w/Model FN1 Probe

(2) Mitutoyo Height Gage

Rockwell Hardness Tester

Software

Modeling Software

  • SolidWorks 2019
  • AutoCAD 2019

MRP Software

  • ShopTech E2 MFG System

 Programming Software

  • Striker 2019
  • Master Cam 2019